Hydrogels can encapsulate large quantities of water within a three-dimensional crosslinked polymer network. Polyvinyl alcohol (PVA) hydrogels have been widely used in tissue engineering, wound dressing, and drug delivery. However, the inferior mechanical properties of PVA hydrogels limit their utility in load-bearing applications. To alleviate this deficiency, we used a hybrid electrospinning/solution casting continuous process to reinforce PVA hydrogels using polyurethane nanofibers. In this process, the nanofibers were electrospun into the wet solution cast film prior to solidification. The reinforcement of PVA hydrogels at a series of extent of water swelling was determined using a custom built bubble biaxial stretching device. The results showed that nanofibers have substantial enhancement effect on mechanical properties particularly in thin hydrogel films at high water concentrations. Reduction of nanofiber diameter was also found to increase this reinforcement due to increased interfacial area between nanofibers and hydrogels. POLYM. COMPOS., 37:709-717, 2016. (c) 2014 Society of Plastics Engineers